Recently, the Environment Ministry has exempted the majority of India’s thermal power plants from installing Flue Gas Desulphurisation (FGD) systems, which are designed to cut sulphur dioxide (SO2) emissions.
- The decision impacts approximately 180 thermal power plants and 600 units across India.
SO2 is a by-product of coal combustion in power plants and contributes to air pollution by creating secondary particulate matter.
- 2015 Policy Mandates: The Indian Environment Ministry mandated FGD installation in all coal-fired plants by 2018, with multiple deadline extensions.
- Categories of Thermal Power Plants (TPPs):
- Category A (11% of units): Located within a 10 km radius of the National Capital Region (NCR) or cities with a population of over 1 million.
- FGD installation deadline: December 30, 2027.
- Category B (11% of units): Located near critically polluted areas (CPA) or non-attainment cities (NAC) (those not meeting National Ambient Air Quality Standards (NAAQS) for five years).
- Decision on FGD installation will depend on the Expert Appraisal Committee (EAC).
- FGD installation deadline: December 30, 2028.
- Category C (78% of units): Exempted from installing FGD systems.
What is Sulphur Dioxide (SO₂)?
- Sulphur dioxide (SO₂) is a colorless, reactive gas with a pungent odor, typically released from the combustion of fossil fuels, especially coal.
- It is a significant air pollutant linked to respiratory diseases, cardiovascular issues, and environmental degradation.
- India is the largest emitter of SO₂ globally, primarily due to coal-based power generation.
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Rationale for exemption
- Low Sulfur Content of Indian Coal: Indian coal has a low sulfur content (0.3%-0.5%).
- Minimal Impact on Public Health: SO₂ levels are below permissible limits in most areas.
- High Costs: Installing FGDs is expensive (~₹1.2 crore per MW).
- Total cost for installing FGDs in 97,000 MW of new capacity could reach ₹116,400 crore.
- Electricity Tariff: FGDs can add up to ₹0.72 per kWh to electricity tariffs.
- Over 80% of this increase in tariffs is due to the FGD technology’s fixed costs, and variable cost increase is in all cases less than ₹0.1 per kWh.
- Limited Vendor Capacity: There are few vendors in India able to install FGDs.
- This has caused delays in meeting previous deadlines.
- Alternative Pollution Control Focus: The government is focusing on particulate matter (PM).
- Electrostatic precipitators (ESPs) are cheaper and more effective for controlling PM.
- CO₂ Emissions and Climate Concerns: FGDs could lead to an increase in CO₂ emissions (69 million tons by 2030).
- This may worsen global warming, despite reducing SO₂ emissions.
- Exemption for Majority of Plants: 80% of plants are exempt, especially those away from major population centers.
- The focus is on high-risk areas like large cities and polluted zones.
What is Flue Gas Desulphurisation (FGD)?
- Flue gas is emitted as a byproduct from the combustion of fossil fuels like coal.
- FGD units target the reduction of sulphur dioxide (SO2), an acidic gas that is harmful to both public health and the environment.
Current Status of FGD Units in India
- The 2015 Environment Ministry policy mandated all 537 coal-fired TPPs in India to install FGD units by 2018. However, compliance has been slow.
- As of April 2025, only ~8% of these units have installed FGDs, with most installations by NTPC (public sector).
- Compliance deadlines have been extended to 2027, 2028, and 2029, based on the category of the plant.
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- SO2 reacts with basic compounds in FGD systems to neutralize and remove it from the flue gas.
- How it Works: FGD systems typically involve chemical processes where absorbents such as limestone are used to react with SO₂ in the flue gas.
- The SO₂ is neutralized and removed from the exhaust.
- Effectiveness: FGD systems can remove up to 95% of SO₂ from flue gas, making them highly effective in controlling SO₂ emissions.
Types of FGD Systems
- Dry Sorbent Injection: A powdered sorbent (like limestone) is added to the flue gas, which reacts with SO2. The resulting compound is removed by electrostatic precipitators or fabric filters.
- Wet Limestone Treatment: A limestone slurry is used to absorb SO2, forming gypsum, which has industrial applications (e.g., construction).
- Sea Water Treatment: Used in coastal plants, where sea water absorbs SO2, and is then treated before being returned to the sea.
Impact of SO₂ Emissions on Global Warming
- Cooling Effect on the Atmosphere: Sulphur dioxide (SO₂) has a cooling effect on the atmosphere. When released into the air, SO₂ can react with water vapor and other compounds to form sulphate aerosols.
- These aerosols reflect sunlight back into space, reducing the amount of solar radiation reaching the Earth’s surface, which can temporarily lower temperatures.
- Short-Lived Pollutant: SO₂ is a short-lived pollutant in the atmosphere.
- The cooling effect it causes lasts only for a short time, typically a few days to weeks, as sulphate aerosols fall out of the atmosphere relatively quickly.
- Despite its temporary cooling effect, SO₂ does not offer a long-term solution to global warming, as it is eventually removed from the atmosphere.
- Contribution to Climate Change: While SO₂ helps cool the planet in the short term, its long-term effects are problematic.
- The overall goal of controlling global warming requires reducing greenhouse gas emissions, primarily CO₂, which have a far longer atmospheric lifetime.
- The CO₂ released from the burning of fossil fuels continues to warm the planet for decades, even centuries, after emission, while the cooling effect of SO₂ diminishes rapidly.
- Trade-Off with CO₂ Emissions: The installation of Flue Gas Desulphurisation (FGD) systems to reduce SO₂ emissions can result in increased CO₂ emissions.
- FGDs consume energy, which may lead to higher carbon emissions from the additional fuel needed to run the systems.
- According to expert committees, installing FGDs in all power plants could add 69 million tons of CO₂ between 2025-2030.
- Impact on Climate Models: SO₂’s cooling effect is often considered in climate models, but its short lifespan makes it an unreliable solution for mitigating long-term climate change.
- Reducing SO₂ emissions without a corresponding reduction in CO₂ emissions could lead to an overall net warming effect, as the temporary cooling influence of SO₂ is overshadowed by the persistent warming caused by CO₂.
- Policy Implications: The global warming effect of SO₂ emissions underscores the need for a balanced approach in climate policies.
- While reducing SO₂ is crucial for improving air quality and public health, it must be done in a way that does not inadvertently worsen climate change through higher CO₂ emissions.
Impact of Sulphur Dioxide (SO₂) on the Environment and Health
Environmental Impact
- Acid Rain: SO₂ reacts with water vapor in the atmosphere to form sulfuric acid, a major component of acid rain. Acid rain severely impacts ecosystems by:
- Acidifying aquatic ecosystems like lakes, rivers, and wetlands, which harms aquatic life and reduces biodiversity.
- Damaging vegetation and forests by weakening plant structures and depleting soil nutrients like calcium and magnesium.
- Corroding buildings and infrastructure, leading to increased maintenance costs.
- Particulate Matter Formation: SO₂ can react with other atmospheric compounds to form sulphates.
- Secondary pollutants from coal combustion contribute to 15% of India’s ambient PM2.5 pollution, a significant public health concern.
- Reduced Visibility: The formation of sulphates from SO₂ contributes to haze in the atmosphere, reducing visibility, especially in urban areas with high pollution levels.
Health Impact
- Respiratory Issues: SO₂ is a strong irritant to the respiratory system. Short-term exposure can cause:
- Coughing, wheezing, and shortness of breath.
- Exacerbation of asthma and chronic bronchitis.
- Increased risk of lung infections and other respiratory diseases, especially in children and elderly individuals.
- Cardiovascular Problems: Long-term exposure to elevated SO₂ levels can increase the risk of cardiovascular diseases, leading to more frequent hospitalizations and potentially higher mortality rates.
- Vulnerable Groups: People with existing lung diseases, children, and elderly individuals are more susceptible to SO₂ exposure and its harmful effects.
Alternatives to FGD
- Electrostatic Precipitators (ESPs): Primarily used to control particulate matter (PM) emissions by collecting fine particles from flue gases.
- Cost-effective and widely used for PM2.5 control. They can be used alongside other technologies to reduce overall pollution.
- Low-Sulfur Fuels: Instead of burning high-sulfur coal, plants can switch to low-sulfur coal or natural gas. This reduces SO₂ emissions at the source.
- Reduces the need for extensive pollution control equipment like FGDs.
- Fluidized Bed Combustion: A combustion process where limestone is mixed with coal in the combustion chamber. This reacts with SO₂ to form gypsum.
- Pre-combustion method for SO₂ removal, which can reduce the amount of SO₂ released in the first place.
- Ammonia Scrubbing: Involves the use of ammonia to absorb and neutralize SO₂ from flue gases.
- This system can be effective in smaller or older plants, where installing a large-scale FGD may be economically unfeasible.
- Advanced Sorbent Injection: Powdered sorbents such as limestone or sodium-based compounds are injected into the flue gas stream to absorb SO₂.
- This method is less expensive compared to full-scale FGD systems and can be used to target specific emissions.
- Wet Scrubbing with Other Absorbents: Apart from limestone, other chemical absorbents like ammonium hydroxide or sodium hydroxide can be used in wet scrubbers to capture SO₂.
- More flexible and potentially cheaper compared to traditional wet limestone scrubbing.
- Oxy-fuel Combustion: This technology involves burning coal in pure oxygen rather than air, which results in higher CO₂ concentrations and simplifies the separation of SO₂.
- Potential for better carbon capture alongside reduced SO₂ emissions.
- Renewable Energy Transition: A longer-term solution is transitioning from coal to renewable energy sources such as solar, wind, and hydropower.
- This would reduce SO₂ emissions entirely, as renewables do not produce any sulfur-based pollutants.
- Carbon Capture and Storage (CCS): While primarily aimed at CO₂, CCS can also help in reducing sulfur compound emissions when integrated with flue gas treatment systems.
- Could address both SO₂ and CO₂ emissions in coal plants, improving overall environmental performance.
Electrostatic Precipitators vs FGD
Aspect |
Electrostatic Precipitators |
Flue Gas Desulphurisation (FGD) |
Primary Purpose |
Electrostatic precipitators are designed to remove particulate matter (PM) from flue gases. |
Flue Gas Desulphurisation systems are used to remove sulphur dioxide (SO₂) from emissions. |
Cost of Installation |
They cost approximately ₹25 lakh per megawatt (MW) to install. |
They are significantly more expensive, costing around ₹1.2 crore per megawatt (MW). |
Efficiency of Pollution Control |
These systems can remove up to 99% of PM emissions, making them highly effective. |
FGDs reduce SO₂ emissions but have limited impact on other pollutants like PM. |
Resource Consumption |
Electrostatic precipitators require less water and energy, making them more sustainable. |
FGDs consume more water and electricity, increasing overall environmental and operational load. |
Relevance to Indian Coal |
They are highly relevant due to the high ash content of Indian coal. |
Their effectiveness is limited, as 92% of Indian coal has low sulphur content. |
Global Best Practices in Pollution Control
- China’s Flue Gas Desulphurisation (FGD) Success: China, the world’s largest emitter of SO₂, has successfully implemented large-scale FGD systems across its coal-fired power plants.
- In the early 2000s, China adopted stringent SO₂ emission standards, leading to the installation of FGD systems in nearly 90% of its power plants by the 2010s.
- European Union (EU) Air Quality Standards: The EU’s Industrial Emissions Directive sets binding emission limits for SO₂, NOx, and particulate matter (PM).
- EU member states have implemented advanced pollution control technologies like FGD systems and selective catalytic reduction (SCR) to meet these stringent limits.
- United States: The Clean Air Act (CAA) in the U.S. has been instrumental in reducing SO₂ emissions from power plants.
- A major achievement was the Acid Rain Program, which established a cap-and-trade system to reduce SO₂ emissions.
- The U.S. Environmental Protection Agency (EPA) enforces regulations that have led to the installation of FGD systems and dry sorbent injection methods in many coal plants, significantly improving air quality.
- Japan’s Integrated Pollution Control Measures: Japan has adopted advanced combustion technologies and exhaust gas treatment to limit emissions from industrial and power plants.
- The country is known for implementing wet limestone scrubbers, which remove SO₂ with high efficiency.
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Government Initiatives to Control Sulphur Dioxide (SO₂)
- The Air (Prevention and Control of Pollution) Act, 1981: This act empowers the Central Pollution Control Board (CPCB) and State Pollution Control Boards (SPCBs) to monitor and regulate the emission of pollutants, including SO₂, from industries and power plants.
- Environment (Protection) Act, 1986: Under this act, the government sets SO₂ emission limits for industries like power plants, refineries, and cement factories, ensuring compliance with national standards.
- National Ambient Air Quality Standards (NAAQS): The Ministry of Environment, Forest and Climate Change (MoEFCC) has developed the NAAQS, which specify the permissible concentration levels of SO₂ in ambient air to safeguard public health and the environment.
- BS-VI Fuel Standards: The Bharat Stage VI (BS-VI) standards, implemented for vehicles, regulate the sulfur content in fuels, thus reducing SO₂ emissions from automobiles.
- National Clean Air Programme (NCAP), 2019: Launched by the MoEFCC, the NCAP aims to improve air quality across cities, with specific measures to control SO₂ emissions, focusing on urban areas with high pollution levels.
- SAMEER App and Social Media Initiatives: The CPCB has developed the SAMEER App and uses social media platforms (e.g., Facebook and Twitter) to track and report the progress of SO₂ pollution control initiatives, improving transparency and accountability.
- Flue Gas Desulphurization (FGD) Mandate: The government has mandated the installation of FGD systems in coal-fired power plants to remove SO₂ from flue gases. This aims to reduce the harmful impact of SO₂ on air quality and public health.
Way Forward
- Focus on PM Control: Prioritize Electrostatic Precipitators (ESPs) for effective PM2.5 control, as they are cost-effective and reduce respiratory diseases.
- Transition to Cleaner Fuels: Shift from high-sulfur coal to low-sulfur coal or natural gas to reduce SO₂ emissions at the source.
- Adopt Renewable Energy: Accelerate the transition to solar, wind, and hydropower. This will eliminate SO₂ emissions and support long-term sustainability.
Expert Committee on Flue Gas Desulphurisation (FGD)
- The Expert Committee constituted by Principal Scientific Adviser (PSA) Ajay Sood was tasked with evaluating the necessity and effectiveness of Flue Gas Desulphurisation (FGD) systems in India’s coal-fired thermal power plants.
- Recommendations:
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- 80% of India’s coal-fired plants are exempted from the mandatory installation of FGDs. The focus should instead be on areas with high population density or critically polluted zones.
- Only plants near major cities (within a 10 km radius of National Capital Region (NCR) or cities with populations over 1 million) and those near critically polluted areas or non-attainment cities be required to install FGDs by 2027 or 2028.
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- Hybrid Pollution Control: Use a combination of technologies such as ESP and advanced sorbent injection for targeted SO₂ and PM control, reducing pollution.
- Strengthen Regulations in Critical Areas: Ensure FGD installation in high-risk areas, such as cities with dense populations and high pollution levels, to safeguard public health.
- Address Technological Barriers: Support incentives for FGD installation and increase vendor capacity to meet deadlines and ensure proper maintenance.
- Collaborate Globally: Learn from international best practices to improve SO₂ and PM control technologies in India’s power sector.
- Policy Implications: The global warming effect of SO₂ emissions underscores the need for a balanced approach in climate policies.
- While reducing SO₂ is crucial for improving air quality and public health, it must be done in a way that does not inadvertently worsen climate change through higher CO₂ emissions.
Conclusion
The recent decision to exempt the majority of coal-fired power plants from mandatory Flue Gas Desulphurisation (FGD) installation reflects a balance between economic feasibility and environmental concerns. However, prioritizing particulate matter (PM) control and transitioning to cleaner fuels and renewable energy are critical for long-term public health and environmental sustainability.
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